MG 8.1 Economic Facility Block Making Machine

Description

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PRICE LIST ACCORDING TO THE INSTALLATION LAYOUT.

NO AÇIKLAMA MİKTAR
07 BAG CEBRI MIXER 1
08 BELT CONVEYOR  ( 8.5 mt x 0,50 mt x 10 mm ) 1
09 MG 8.1 CONCRETE BLOCK(PAVER-CURBSTONE) MACHINE SEMI-AUTOMATIC (SINGLE HOPPER) 1
11 MANUAL PALLET CARRIER 3
12 MG 8.1 SEMI-AUTOMATIC MACHINE HYDRAULIC UNIT 1
12 MG 8.1 SEMI-AUTOMATIC MACHINE ELECTRIC UNIT (PLC) 1
13 MG 8.1 SERIAL / BOTTOM WEDGE FRAMED  PALLET 10
14 DIFFERENT MODELS CONCRETE BLOCK MOULDS (ST 52) 1

                                       

                                        PLANT DESCRIPTION

EQUIPMENT LIST WITH PRICES, PREPARED RELATED TO THE NUMBERED INSTALLATION LAYOUT IS GIVEN BELOW. SAMPLE LAYOUT IS PREPARED AS TURNKEY PROJECT TO COMPLETE PLANT. CONTAINED EQUIPMENTS CAN BE REMOVED, REDUCED OR TO BE INCREASED.

MG 8.1 SEMİ-AUTOMATIC MACHINE; MACHINE IS DESIGNED WITH SEMI-AUTOMATIC OPERATING SYSTEM AND MORTAR PLANT IS ON THE GROUND. DESIGNED TO WORK 24 HOURS. WE MANUFACTURE PLANTS WITH DIFFERENT AUTOMATION SYSTEMS AND CAPACITIES. FOR FURTHER INFORMATION PLEASE CONTACT YOUR NEAREST CUSTOMER REPRESENTATIVE.

FOR A PLANT WITH THESE FEATURES THE RECOMMENDED CURING AND STOCK AREA SHOULD BE MINIMUM 3.500 m 2 . THERE IS NO OBLIGATION FOR ROOFING. THE PREPARED CONCRETE FLOOR SHOULD BE MINIMUM 1/3 OF THE TOTAL PLANT AREA

MG 8.1MACHINE SHIPPING VOLUME

EXCEPT THE PALLETS 1 PIECES 40’Ft OT / 3 PIECES 40’Ft HQ CONTAINER

 TECHNICAL SPECIFICATIONS
Mortar Hoppers And Capacity   Single hopper/ 0,7 m³  Upper Vibrator Motor Power  0,75 Kw x 2 pieces Opt
Control System   Operator control Hydraulic Motor Power  11 Kw
Production Capacity    100-120 Pallets / hour  Hydraulic Oil Tank Capacity  350 Lt
Weight   8.500 Kg  Hydarulic Pressure  150 Bar
Machine Dimensions   200 cm / 650 cm / 250  cm  Vibration Cooling Capacity  22.000 Kcal
External Chassis Dimensions   150 x 200 x 6 mm closed profile   Total Power Usage  35 Kw
 Vibration Force   42.500 Kg   Min – Max Product Height  5-25 cm
 Lower Vibrator Motor Power   5,5 Kw x 2 pieces  Wooden Pallet Dimensions  95 x 95 x 4 cm

 

CAPACITY INFORMATION
PRODUCT TYPE NUMBER OF PRODUCTS ON PALLET DAILY PRODUCTION CAPACITY (8 HOURS)
Hollow Block100 X 400 X 200 16 16.000
Hollow Blockt 150 X 400 X 200 12 12.000
Hollow Block 200 X 400 X 200 8 8.000
Asmolen250 X 400 X 200 6 6.000
CAPACITY INFORMATION
PRODUCT TYPE NUMBER OF PRODUCTS ON PALLET DAILY PRODUCTION CAPACITY (8 HOURS)
Interlocking Paving Block  20  550 m²
 Rotary Paving Block  20  550 m²
     Rectangular Paving Block  35  650 m²
       Curbstone 150 x 700 x 300  2 2.000 Pieces

             PRODUCT DESCRIPTION ACCORDING TO THE PLANT INSTALLATION LAYOUT

(07) – 1 BAG CEBRI MIXER

MIXER OPERATOR PLATFORM IS WHERE THE OPERATOR CAN OBSERVE THE MORTAR MIXING OPERATION AND CONTROL BY ELECTRIC PANEL ON IT.MORTAR ELECTRIC PANEL IS DESIGNED ACCORDING TO OPERATION ORDER FOR THE MIXTURE. WITH THIS FEATURE IT IS EASY TO USE EVEN FOR MANUAL CONTROL.

THE MIXER IS PROVIDING HOMOGENEOUS MIXING OF AGGREGATE. MOTOR POWER IS 22 kw. BY THE PALLETS HANDLE – BY BASE WEAR PLATES AND BY ABRASION SHEET METAL HARDOX / ST 52 – A1 QUALITY MATERIAL IS USED. HANDLE SYSTEM IS AS REPLACEABLE DESIGNED. DISCHARGE PROVIDES BY PNEUMATIC VALVE AND JOISTIC.

                  (08) – BELT CONVEYOR  ( 8.5 mt x 0,50 mt x 10 mm )

THIS EQUIPMENT TRANSFERS THE DOSAGED MATERIAL COMING FROM THE AGREGA TRANSFER BAND UNDER THE HOPPER TO THE MIXER.POSITIONED TO END OF THE AGREGA TRANSFER BAND UNDER THE HOPPER.MAIN CHASSIS IS MANUFACTURED TO THE NORMS OF ISO 9001 QUALITY USING 40 x 80 x 3mm PROFILE AND 3mm. SHEET METAL. THERE IS A SCALE THAT PREVENTS ESCAPING BACK OF THE MATERIALS ON THE BAND. THE BAND RUBBER IS MANUFACTURED WITH 4 LAYERS FROM 8 mm. ROLLS ARE 3’(ø 60mm). ROLLS STATIONS ARE PLACED EACH 90 cm. DRIVEN BY MOTOR AND REDUCER GROUP.MOTOR POWER IS 2,2 kw.

    (09) – MG 8.1 CONCRETE BLOCK(PAVER-CURBSTONE) MACHINE SEMI-AUTOMATIC (SINGLE HOPPER)

  • VIBRATION SYSTEM/ STRIKE FORCE ADJUSTABLE/VIBRATION FORCE : 42.500 KG
  • MAIN CHASSIS / CAN BE OPENED FROM ONE SIDE
  • SEMI-AUTOMATIC AUTOMATION SYSTEM / SCHNEIDER – SIEMENS
  • EASY HEIGHT ADJUSTMENT VIA JACK –GRILL SHAKE SYSTEM
  • NUMBER OF MORTAR HOPPER : 1 PIECE // MORTAR SILO CAPACITY : 0,7 m³ // PRODUCTION TYPE : SINGLE ROW PRESS
  • MACHINE TOTAL WEIGHT : 8.500 KG // TOTAL MOTOR POWER : 35 KW
  • MAIN CHASSIS : 150 x 200 x 6 mm.CLOSED PROFILE // WIDTH :200 cm.// LENGTH:650 cm.// HEIGHT :250 cm
  • COLUMN SHAFTS : 80 mm.DIAMETER 4 PIECES CHROME SHAFT BEARINGS
  • HYDRAULIC PISTONS: BRONZ BEARING AND SPECIAL CUSHIONING SYSTEM IS USED
  • MORTAR CAR BOTTOM PLATE SHEETS: ST 52 A1
  • MORTAR UNITS:ST 52 A-1 QUALITY// MORTAR UNIT STABILIZER ROLLER BEARINGS: SKF OR FAG
  • ALL THE WHEELS ON THE MACHINE: HIGH CARBON CONTENT CK-45 OR 4140
  • SURFACE HARDENING VIA INDUCTION

LOWER VIBRATOR QUANTITY : 4 x 5,5 kw. SPECIAL MOTOR.// UPPER VIBRATOR QUANTITY: 2 x 0,75 kw VIBROMOTOR-OPTIONAL // VIBRATION COOLING CAPACITY : 22.000 Kcal. // ALL VIBRATIONS: IT GIVES A MINIMUM VIBRATION TO THE MACHINE BODY USING A SPECIAL DAMPENING SYSTEM.

HYDRAULIC BLOCK UNITS: PRODUCED WITH ACCURACY ON THE FULL AUTOMATIC CNC LATHES USING SFERO MATERIALS. FOR THE CLEANING OF THE UNIT AND SURFACE COATING ARE DIFFERENT TYPES CHEMICAL MATERIALS USED

  • HYDRAULIC COOLING UNIT : FAN SYSTEM/OPTIONAL
  • HYDRAULIC PUMP: POURING TYPE HEMA
  • HYDRAULIC WORKING PRESSURE:150 BAR
  • HYDRAULIC UNIT ENGINE POWER:11Kw
  • HYDRAULIC OIL TANK CAPACITY: 350LT

            (11) – MANUAL PALLET CARRIER

DESIGNED TO CARRY THE PALLETS FROM THE MACHINE TO THE DRYING AREA. REDUCE EMPLOYES LOAD WITH ERGONOMIC DESIGN. PREFERRED BIG MEASURE INCH TIRE TO MOVE FAST. USED TIRE INCLUDING AIR TO MOVE EASILY.

        (12) – MG 8.1 SEMI-AUTOMATIC MACHINE HYDRAULIC UNIT

MACHINE OPERATOR PLATFORM; OPERATOR OBSERVE THE MACHINE AND ALL MOVEMENTS ARE PROVIDED VIA HYDRAULIC CONTROL HANDLE AND IS EASY TO USE. MACHINE ELECTRIC PANEL; OPERATING SYSTEM EXIST OF COLLECTED POWER AND CONTROL PANELS GATHERED IN ONE UNIT. DESIGNED TO OPERATION ORDER. THERE ARE STOP BUTTONS TO INTERVENE IN CASE OF EMERGENCY. USED MATERIALS ARE SCHNEIDER AND SIEMENS BRAND. INCLUDED PROTECTION INSURANCE FOR ALL MOTORS. USED SCHNEIDER BRAND TIMER FOR TIMING COMMANDS.

               (13) – MG 8.1 SERIAL / BOTTOM WEDGE FRAMED PALLET

 CONCRETE BLOCKS ARE PRESSED ON THIS EQUIPMENT.DIMENSIONS 95cm x 95cm x 4cm. PRODUCTS STACKS TO SHIPPING PALLET AFTER DRYING BY EMPLOYEE. EMPTY PALLETS GOES TO MACHINE FROM THE PLACE WHERE EMPTY PALLETS STOCKED WITH REAR ENTRY CONVEYOR AND PRESS OPERATION STARTS AGAIN. MANUFACTURED WITH HIGH QUALITY TREES WHICH IS SMOOTH AND DRY, ATTACHED TO ONE ANOTHER WITH SEA GLUE, BOTTOM AND TOP SURFACES OF THE WOOD IS CLEANED WITH PLANING PROCESS AND HUMADITY IS %20. EDGE SHEET METAL ST 52 / A1, WIDTH IS 4 cm AND THICKNESS IS 4 mm.

          (14) – DIFFERENT MODELS CONCRETE BLOCK MOULDS (ST 52)

 MONOBLOK PARKE TAŞI KALIPLARI: ÖZEL KALIP SACLARINDAN İMAL EDİLMEKTEDİR. BASKI PABUÇLARI CK45 ÖZEL MALZEMEDEN KALIP GÖZÜNE ALIŞTIRILIR.SONRA İNDÜKSİYON İLE SERTLEŞTİRİLEREK KULLANIMA HAZIR HALE GETİRİLİR.ÇELİK KONSTRÜKSİYON KALIPLAR : TASARIMI YAPILMASINA MÜTEAKİP AŞINMAYA MUKAVİM ÖZEL SACLAR KULLANILARAK ÇELİK KONSTRÜKSİYON SİSTEMİ İLE İSTENİLEN ÖLÇÜYE GETİRİLİR.BORDÜR KALIPLARI İÇİN BASKI BIÇAKLARI CK 45 ÖZEL SACLARDAN TALAŞ KALDIRARAK İŞLENDİKTEN SONRA İNDÜKSİYON İLE SERTLEŞTİRİLİP KULLANIMA HAZIR HALE GETİRİLİR.

 OTHER

 (10)- PRODUCT OUTPUT CONVEYOR (ROLLER SYSTEM)

POSITIONED TO END OF THE MACHINE. TAKES THE FULL PALLET TO THE MANUAL PALLET CARRIER. PALLETS PUSH EACH OTHER. WITH THIS CONVEYOR OPERATOR SAVE THE TIME. USING IT WITHOUT ENERGY WITH ROLLER SYSTEM ON IT. MANUAL PALLET CARRIER HELPS PALLETS TAKE FROM THE CONVEYOR TO THE DRYING AREA.

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