Description
PRICE LIST ACCORDING TO THE INSTALLATION LAYOUT
| NO | DESCRIPTION | QUANTITY |
| 07 | 1 bag PAN MIXER(BOTTOM TRANSMISSION-ABRASION SHEET METAL) | 1 |
| 08 | BELT CONVEYOR ( ( 7.5 mt x 0,50 mt x 10 mm ) | 1 |
| 09 | MG 6.1 CONCRETE BLOCK(PAVER-CURBSTONE) MACHINE SEMI-AUTOMATIC (SINGLE HOPPER) | 1 |
| 11 | MANUAL PALLET CARRIER | 3 |
| 12 | MG 6.1 SEMI-AUTOMATIC MACHINE HYDRAULIC UNIT | 1 |
| 12 | MG 6.1 SEMI-AUTOMATIC MACHINE ELECTRIC UNIT | 1 |
| 13 | MG 6.1 BOTTOM WEDGE FRAMED WOODEN PALLET | 10 |
| 14 | DIFFERENT MODELS CONCRETE BLOCK MOULDS (ST 52) | 1 |
PLANT DESCRIPTION
MACHINE IS DESIGNED WITH SEMI-AUTOMATIC OPERATING SYSTEM AND MORTAR PLANT IS ON THE GROUND. DESIGNED TO WORK 24 HOURS. WE MANUFACTURE PLANTS WITH DIFFERENT AUTOMATION SYSTEMS AND CAPACITIES. FOR FURTHER INFORMATION PLEASE CONTACT YOUR NEAREST CUTOMER
REPRESENTATIVE. EQUIPMENT LIST WITH PRICES, PREPARED RELATED TO THE NUMBERED
INSTALLATION LAYOUT IS GIVEN BELOW. SAMPLE LAYOUT IS PREPARED AS TURN KEY PROJECT TO COMPLETE PLANT. CONTAINED EQUIPMENTS CAN BE REMOVED, REDUCED OR TO BE INCREASED. (Please
visit our website and ask for offer) FOR A PLANT WITH THESE FEATURES THE RECOMMENDED CURING AND
STOCK AREA SHOULD BE MINIMUM 2.500 m 2 . THERE IS NO OBLIGATION FOR ROOFING. THE PREPARED
CONCRETE FLOOR SHOULD BE MINIMUM 1/3 OF THE TOTAL PLANT AREA.
MG 6.1MACHINE SHIPPING VOLUME
EXCEPT THE PALLETS 1 PIECES 40’Ft OT / 2 PIECES 40’Ft HQ CONTAINER
| CAPACITY INFORMATION | ||
| PRODUCT TYPE | NUMBER OF PRODUCTS ON PALLET | DAILY PRODUCTION CAPACITY (8 HOURS) |
| Interlocking Paving Block | 16 | 400 m² |
| Rotary Paving Block | 16 | 400 m² |
| Rectangular Paving Block | 24 | 450 m² |
| Curbstone 150 x 700 x 300 | 2 | 2.000 pieces |
| TECHNICAL SPECIFICATIONS | |||
| Mortar Hoppers And Capacity | Single Hopper/ 0,6 m³ | Upper Vibrator Motor Power | 0,75 Kw x 2 pieces |
| Control System | Opertaor contol | Hydraulic Motor Power | 7,5 Kw |
| Production Capacity | 100-120 Pallets /hour | Hydraulic Oil Tank Capacity | 350 Lt |
| Weight | 8.500 Kg | Hydarulic Pressure | 150 Bar |
| Machine Dimensions | 200 cm / 800 cm / 250 cm | Vibration Cooling Capacity | 22.000 Kcal |
| External Chassis Dimension | 150 x 150 x 6 mm closed Profil | Total Power Usage | 20 Kw |
| Vibration Force | 36.500 Kg | Min – Max Product Height | 5-25 cm |
| Lower Vibrator Motor Power | 5,5 Kw x 2 pieces | Wooden Pallet Dimensions | 75 x 90 x 4 cm |
| CAPACITY INFORMATION | ||
| PRODUCT TYPE | NUMBER OF PRODUCTS ON PALLET | DAILY PRODUCTION CAPACITY (8 HOURS) |
| Hollow Block 100 X 400 X 200 | 12 | 12.000 |
| Hollow Block 150 X 400 X 200 | 8 | 8.000 |
| Hollow Block 200 X 400 X 200 | 6 | 6.000 |
| Asmolen 250 X 400 X 200 | 4 | 4.000 |
PRODUCT DESCRIPTION ACCORDING TO THE PLANT INSTALLATION LAYOUT
(07) – OPERATOR PLATFORM AND 0,35 m³ PAN MIXER (BOTTOM TRANSMISSION)
MIXER OPERATOR PLATFORM IS WHERE THE OPERATOR CAN OBSERVE THE MORTAR MIXING OPERATION AND CONTROL BY ELECTRIC PANEL ON IT.MORTAR ELECTRIC PANEL IS DESIGNED ACCORDING TO OPERATION ORDER FOR THE MIXTURE. WITH THIS FEATURE IT IS EASY TO USE EVEN FOR MANUAL CONTROL. 0,35 m³ PAN MIXER; THE MIXER IS PROVIDING HOMOGENEOUS MIXING OF AGGREGATE. MOTOR POWER IS 15 kw. BY THE PALLETS HANDLE – BY BASE WEAR PLATES AND BY ABRASION SHEET METAL HARDOX / ST 52 – A1 QUALITY MATERIAL IS USED. HANDLE SYSTEM IS AS REPLACEABLE DESIGNED. DISCHARGE PROVIDES BY PNEUMATIC VALVE AND JOISTIC
(08) – CONVEYOR BELT (7.5 mt x 0,50 mt x 10 mm)
THIS EQUIPMENT TRANSFERS THE DOSAGED MATERIAL COMING FROM THE AGREGA TRANSFER BAND UNDER THE HOPPER TO THE MIXER.POSITIONED TO END OF THE AGREGA TRANSFER BAND UNDER THE HOPPER.MAIN CHASSIS IS MANUFACTURED TO THE NORMS OF ISO 9001 QUALITY USING 40 x 80 x 3mm PROFILE AND 3mm. SHEET METAL. THERE IS A SCALE THAT PREVENTS ESCAPING BACK OF THE MATERIALS ON THE BAND. THE BAND RUBBER IS MANUFACTURED WITH 4 LAYERS FROM 8 mm. ROLLS ARE 3’(ø 60mm). ROLLS STATIONS ARE PLACED EACH 90 cm. DRIVEN BY MOTOR AND REDUCER GROUP.MOTOR POWER IS 2,2 kw.
(09) – MG 6.1 BRİKET MAKİNESİ
- VIBRATION SYSTEM/ STRIKE FORCE ADJUSTABLE/VIBRATION FORCE : 36.500 KG
- MAIN CHASSIS / CAN BE OPENED FROM ONE SIDE
- SEMI-AUTOMATIC AUTOMATION SYSTEM / SCHNEIDER – SIEMENS
- EASY HEIGHT ADJUSTMENT VIA JACK –GRILL SHAKE SYSTEM
- NUMBER OF MORTAR HOPPER : 1 PIECE // MORTAR SILO CAPACITY : 0,6 m³ // PRODUCTION TYPE : SINGLE ROW PRESS
- MACHINE TOTAL WEIGHT : 7.500 KG // TOTAL MOTOR POWER : 20 KW
- MAIN CHASSIS : 150 x 150 x 6 mm.CLOSED PROFILE // WIDTH :200 cm.// LENGTH:600 cm.// HEIGHT :250 cm
- COLUMN SHAFTS : 80 mm.DIAMETER 4 PIECES CHROME SHAFT BEARINGS
- HYDRAULIC PISTONS: BRONZ BEARING AND SPECIAL CUSHIONING SYSTEM IS USED
- MORTAR CAR BOTTOM PLATE SHEETS: ST 52 A1
- MORTAR UNITS:ST 52 A-1 QUALITY// MORTAR UNIT STABILIZER ROLLER BEARINGS: SKF OR FAG
- ALL THE WHEELS ON THE MACHINE: HIGH CARBON CONTENT CK-45 OR 4140
- SURFACE HARDENING VIA INDUCTION
LOWER VIBRATOR QUANTITY : 2 x 5,5 kw. SPECIAL MOTOR.// UPPER VIBRATOR QUANTITY: 2 x 0,75 kw VIBROMOTOR-OPTIONAL // VIBRATION COOLING CAPACITY : 22.000 Kcal. // ALL VIBRATIONS: IT GIVES A MINIMUM VIBRATION TO THE MACHINE BODY USING A SPECIAL DAMPENING SYSTEM.
HYDRAULIC BLOCK UNITS: PRODUCED WITH ACCURACY ON THE FULL AUTOMATIC CNC LATHES USING SFERO MATERIALS. FOR THE CLEANING OF THE UNIT AND SURFACE COATING ARE DIFFERENT TYPES CHEMICAL MATERIALS USED.
- HYDRAULIC COOLING UNIT : FAN SYSTEM/OPTIONAL
- HYDRAULIC PUMP: POURING TYPE HEMA
- HYDRAULIC WORKING PRESSURE: 150 BAR
- HYDRAULIC UNIT ENGINE POWER: 5,5 Kw
- HYDRAULIC OIL TANK CAPACITY: 350 LT
- HYDRAULIC UNIT MOTORS : USED VOLT-GAMAK BRAND WITH THE ACCORDANCE OF ISO QUALITY STANDARDS.
(11) – MANUAL PALLET CARRIER
DESIGNED TO CARRY THE PALLETS FROM THE MACHINE TO THE DRYING AREA. REDUCE EMPLOYES LOAD WITH ERGONOMIC DESIGN. PREFERRED BIG MEASURE INCH TIRE TO MOVE FAST. USED TIRE INCLUDING AIR TO MOVE EASILY
(12) – MG 6.1OPERATOR PLATFORM – SEMI AUTOMATIC MACHINE ELECTRIC UNIT
MACHINE OPERATOR PLATFORM; OPERATOR OBSERVE THE MACHINE AND ALL MOVEMENTS ARE PROVIDED VIA HYDRAULIC CONTROL HANDLE AND IS EASY TO USE. MACHINE ELECTRIC PANEL; OPERATING SYSTEM EXIST OF COLLECTED POWER AND CONTROL PANELS GATHERED IN ONE UNIT. DESIGNED TO OPERATION ORDER. THERE ARE STOP BUTTONS TO INTERVENE IN CASE OF EMERGENCY. USED MATERIALS ARE SCHNEIDER AND SIEMENS BRAND. INCLUDED PROTECTION INSURANCE FOR ALL MOTORS. USED SCHNEIDER BRAND TIMER FOR TIMING COMMANDS.
(13) – MG 6.1 SERIAL / BOTTOM WEDGE FRAMED WOODEN PALLET
CONCRETE BLOCKS ARE PRESSED ON THIS EQUIPMENT.DIMENSIONS 75cm x 90cm x 4cm. PRODUCTS STACKS TO SHIPPING PALLET AFTER DRYING BY EMPLOYEE. EMPTY PALLETS GOES TO MACHINE FROM THE PLACE WHERE EMPTY PALLETS STOCKED WITH REAR ENTRY CONVEYOR AND PRESS OPERATION STARTS AGAIN. MANUFACTURED WITH HIGH QUALITY TREES WHICH IS SMOOTH AND DRY, ATTACHED TO ONE ANOTHER WITH SEA GLUE, BOTTOM AND TOP SURFACES OF THE WOOD IS CLEANED WITH PLANING PROCESS AND HUMADITY IS %20. EDGE SHEET METAL ST 52 / A1, WIDTH IS 4 cm AND THICKNESS IS 4 mm.
(14) – DIFFERENT TYPES CONCRETE BRICK MOULDS (ST 52)
PAVING BLOCK MOULD MONOBLOCK : MANUFACTURED FROM SPECIAL MOULD STEEL. PRESSING LININGS ARE TO BE ACCUSTOMED IN TO THE MOULD SECTION. IS READY TO USE AFTER HARDENING WITH INDUCTION. STEEL CONSTRUCTION MOULDS : AFTER DESIGNING THE MOULDS DIMENSIONS WILL BE BROUGHT TO THE DESIRED VALUE USING WEAR RESISTANT SPECIAL SHEET METAL WITH STEEL CONSTRUCTION SYSTEM. CURBSTONE MOULD BLADES ARE READY TO USE AFTER SAWDUST REMOVAL PROCESSING FROM THE CK 45 SHEET METALS AND HARDENINGS PROCESS VIA INDUCTIONDİĞER
(10)- PRODUCT OUTPUT CONVEYOR (ROLLER SYSTEM)
POSITIONED TO END OF THE MACHINE. TAKES THE FULL PALLET TO THE MANUAL PALLET CARRIER. PALLETS PUSH EACH OTHER. WITH THIS CONVEYOR OPERATOR SAVE THE TIME. USING IT WITHOUT ENERGY WITH ROLLER SYSTEM ON IT. MANUAL PALLET CARRIER HELPS PALLETS TAKE FROM THE CONVEYOR TO THE DRYING AREA.
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