MG 4.2 Full Facility Block Making Machine

Description

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NO  DESCRİPTİON DESCRİPTİON
01 16 m³-2 COMPARTMENT AGREGA HOPPER (BOTTOM VIBRATION) 1
02 WEIGHING BELT UNDER THE 2 COMPARTMENT HOPPER 6 mt 1
03 BELT CONVEYOR ( 7.5 mt x 0,50 mt x 10 mm ) 1
04 30 TON CEMENT SILO (BASIC MODEL-FEEDING/DISCHARGE PIPE) 1
05 CEMENT FEEDING SCREW 120 DIAMETER 6-8 METER RANGE 1
06 50 KG CEMENT SCALE HOPPER (1 BAG) 1
COMPRESSOR 50 lt (FOR SEMI-AUTOMATIC MORTAR UNIT INSTALLATION) 1
SEMI-AUTOMATIC MACHINE ELECTRIC UNIT (PLC) 1
07 1  BAG PAN MİKSER 1
MINI CONVEYOR BELT BETWEEN MACHINE HOPPERS (LEFT-RIGHT MOVABLE) 1
08 BELT CONVEYOR ( 6.5 mt x 0,50 mt x 10 mm ) 1
09 MG 4.2 BLOCK MAKİNG MACHİNE 1
11 MANUAL PALLET CARRIER 3
12 MG 4.2 SEMI-AUTOMATIC MACHINE  HYDRAULIC UNIT 1
12 MG 4.2 SEMI-AUTOMATIC MACHINE  ELECTRIC UNIT 1
13 MG 4.2 SEMI-AUTOMATIC MACHİNE FULLSYSTEM ELECTRIC UNIT 1
14 MG 4.2 SERİAL BOTTOM WEDGE FRAMED  PALLET 10
15 DIFFERENT MODELS CONCRETE BLOCK MOULDS (ST 52) 1

                                                PLANT DESCRIPTION

MG 4.2 MACHINE : MACHINE IS DESIGNED WITH SEMI-AUTOMATIC OPERATING SYSTEM AND MORTAR PLANT IS ON THE GROUND. DESIGNED TO WORK 24 HOURS. WE MANUFACTURE PLANTS WITH DIFFERENT AUTOMATION SYSTEMS AND CAPACITIES. FOR FURTHER INFORMATION PLEASE CONTACT YOUR NEAREST CUSTOMER REPRESENTATIVE

MG 4.2 SEMI AUTOMATIC MACHINE : FOR A PLANT WITH THESE FEATURES THE RECOMMENDED CURING AND STOCK AREA SHOULD BE MINIMUM 2.500 m 2 . THERE IS NO OBLIGATION FOR ROOFING. THE PREPARED CONCRETE FLOOR SHOULD BE MINIMUM 1/3 OF THE TOTAL PLANT AREA.

                                       MG 4.2 MACHINE SHIPPING VOLUME

                       1 PİECES 40’LIK OT / 2 PIECES 40’LIK HQ CONTAINER

TECHNICAL SPECIFICATIONS
 Mortar Hoppers And Capacity   Dounle hopper / 0.5m³ Upper Vibrator Motor Power  0,75 Kw x 2 Pieces
  Control System   Operator control  Hydraulic Motor Power  5.5 Kw
  Production Capacity   100-120 Palet / hour  Hydraulic Oil Tank Capacity  350 Lt
  Weight   7500 Kg   Hydarulic Pressure  150 Bar
  Machine Dimensions   200 cm / 750 cm / 250  cm   Vibration Cooling Capacity  22.000 Kcal
  External Chassis Dimensions   150 x 150 x 6 mm Closed  Profil  Total Power Usage     18 Kw
   Vibration Force   36.500 Kg   Min – Max Product Height  5-25 cm
 Lower Vibrator Motor Power   5,5 Kw x 2 Pieces   Pallet Dimensions  50 x 110 x 4 cm

 

CAPACITY INFORMATION
PRODUCT TYPE NUMBER OF PRODUCTS ON PALLET DAILY PRODUCTION CAPACITY (8 HOURS
Interlocking Paving Block 12 300 m²
Rotary Paving Block 12 300 m²
Rectangular Paving Block 20 400 m²
Curbstone 150 x 700 x 300 1 1.000 Pieces

 

CAPACITY INFORMATION
PRODUCT TYPE NUMBER OF PRODUCTS ON PALLET DAILY PRODUCTION CAPACITY (8 HOURS)
Hollow Block 100 X 400 X 200 8 8.000
Hollow Block   150 X 400 X 200 6 6.000
Hollow Block   200 X 400 X 200 4 4.000
Asmolen 250 X 400 X 200 3 3.000

             PRODUCT DESCRIPTION ACCORDING TO THE PLANT INSTALLATION LAYOUT

           (01)- 16 m³-2 COMPARTMENT AGREGA HOPPER (BOTTOM VIBRATION)

THIS HOPPER IS THE EQUIPMENT FOR MATERIALS AS SAND,GRAVEL, STONE DUST ETC. NEEDED FOR THE MIXTURE. UNDER EACH HOPPER ARE 1 UNLOADING COVERS. CHASSIS IS MANUFACTURED TO THE NORMS OF ISO 9001 QUALITY AND ACCORDING TO ALL DIN NORMS USING 150 x 100 x 6 mm. THICK PROFILE AND METAL SHEET. THICK METAL SHEET IS USED. METAL SHEET, THE FLOWING IS STRENGTHENED WITH THE VIBROMOTOR ON THE HOPPER.

      (02) – WEIGHING BELT UNDER THE 2 COMPARTMENT HOPPER 6 mt

THIS CONVEYOR ALLOWS THE WEIGHING OF THE AGGREGATE IN THE HOPPER AND AFTER WEIGHING TRANSFERS THE AGGREGATE TO THE TRANSFER BAND. POSITIONED JUST BELOW THE AGGREGA HOPPER. MAIN CHASSIS IS MANUFACTURED TO THE NORMS OF ISO 9001 QUALITY AND TO THE DIN NORMS, USING 40 x 80 x 3mm PROFILE AND 3mm. SHEET METAL. ROLL STATIONS ARE PLACED EACH 90 cm TO PREVENT THE FLEE BACK. THE RUBBER BAND IS MADE WITH 8 mm CORD MATERIAL. ROLLS ARE 3’’(ø 89 mm ). DRIVEN BY REDUCER GROUP. MOTOR POWER IS 2,2 kw

           (03) – BELT CONVEYOR ( 7.5 mt x 0,50 mt x 10 mm )

EQUIPMENT IS POSITIONED ON THE OUTPUT OF THE MIXER. TRANSFERS THE PREPARED MORTAR TO THE MORTAR HOPPER. THE MAIN CHASSIS IS MANUFACTURED TO THE NORMS OF ISO 9001 QUALITY USING 40 x 80 x 3mm PROFILE AND 3mm. SHEET METAL. THERE IS A SHEET METAL THAT PREVENTS ESCAPING BACK OF THE MATERIALS OF THE BAND. THE BAND RUBBERS ARE MANUFACTURED WITH 4 LAYERS FROM 8 mm. CORD MATERIAL. ROLLS ARE 3’(ø 60mm). ROLLS POSITIONS ARE PLACED 1 BY EACH 90 cm. DRIVEN BY MOTOR AND REDUCER GROUP.MOTOR POWER IS 2,2 kw.

          (04) – 30 TON CEMENT SILO (BASIC MODEL-FEEDING/DISCHARGE PIPE)

CEMENT STORAGE EQUIPMENT. THE CAPACITY IS 50 TON. BESIDES ARE WALKING STAIRS FOR EMERGENCIES. TO DISCHARGE THE SILO INTO THE CEMENT FEEDING SCREW THERE IS A WAM BRAND VALVE. MANUFACTURED AS STEEL CONSTRUCTION USING 5 mm. SHEET METAL.

FOR EASY SHIPMENT; OPTIONALLY THE SILO CAN BE MANUFACTURED AS DEMOUNTED ( BOLTED)

      (05) – CEMENT FEEDING SCREW 120 DIAMETER 6-8 METER RANGE

TAKES THE NEEDED CEMENT FOR MORTAR FROM THE SILO TO FEED THE WEIGHING CONVEYOR. 8’(ø219 mm ) MOTOR POWER IS 9,2 Kw. WAM BRAND .SILO CONNECTION POINT IS MOVABLE. POSSIBLE TO TURN ALL ANGLES..

           (06) – 50 KG CEMENT SCALE HOPPER (1 BAG)

EQUIPMENT TRANSFERS THE REQUIRED CEMENT COMING FROM THE SILO WITH THE CEMENT SCREW TO THE MIXTURE IN THE MIXER. EQUIPMENT HAS 50 KG MEASURING CAPACITY. DISCHARGE PROVIDES BY PNEUMATIC VALVE. POSITIONED ON THE MIXER.LEVEL CONTROL MADE BY OPERATOR. START-STOP OPERATION MADE BY BUTTONS ON THE PANEL.TRANSFERS THE CEMENT TO THE MIXER WITH HELP OF PNEUMATIC VALVE. OPERATOR,PROVIDES DISCHARGE WITH THE PNEUMATIC JOISTIC

           (07) – 1  BAG PAN MİKSER

MIXER OPERATOR PLATFORM IS WHERE THE OPERATOR CAN OBSERVE THE MORTAR MIXING OPERATION AND CONTROL BY ELECTRIC PANEL ON IT.MORTAR ELECTRIC PANEL IS DESIGNED ACCORDING TO OPERATION ORDER FOR THE MIXTURE. WITH THIS FEATURE IT IS EASY TO USE EVEN FOR MANUAL CONTROL. PAN MIXER; THE MIXER IS PROVIDING HOMOGENEOUS MIXING OF AGGREGATE. MOTOR POWER IS 15 kw. BY THE PALLETS HANDLE – BY BASE WEAR PLATES AND BY ABRASION SHEET METAL HARDOX / ST 52 – A1 QUALITY MATERIAL IS USED. HANDLE SYSTEM IS AS REPLACEABLE DESIGNED. DISCHARGE PROVIDES BY PNEUMATIC VALVE AND JOISTIC.

              (08) – BELT CONVEYOR ( 6.5 mt x 0,50 mt x 10 mm )

 THIS EQUIPMENT TRANSFERS THE DOSAGED MATERIAL COMING FROM THE AGREGA TRANSFER BAND UNDER THE HOPPER TO THE MIXER.POSITIONED TO END OF THE AGREGA TRANSFER BAND UNDER THE HOPPER.MAIN CHASSIS IS MANUFACTURED TO THE NORMS OF ISO 9001 QUALITY USING 40 x 80 x 3mm PROFILE AND 3mm. SHEET METAL. THERE IS A SCALE THAT PREVENTS ESCAPING BACK OF THE MATERIALS ON THE BAND. THE BAND RUBBER IS MANUFACTURED WITH 4 LAYERS FROM 8 mm. ROLLS ARE 3’(ø 60mm). ROLLS STATIONS ARE PLACED EACH 90 cm. DRIVEN BY MOTOR AND REDUCER GROUP.MOTOR POWER IS 2,2 kw..

                (09) -MG 4.2 BLOCK MAKİNG MACHİNE

  • VIBRATION SYSTEM/ STRIKE FORCE ADJUSTABLE/VIBRATION FORCE : 36.500 KG
  • MAIN CHASSIS / CAN BE OPENED FROM TWO SIDES
  • SEMI-AUTOMATIC AUTOMATION SYSTEM / SCHNEIDER – SIEMENS
  • EASY HEIGHT ADJUSTMENT VIA JACK –GRILL SHAKE SYSTEM
  • NUMBER OF MORTAR HOPPER : 2 PIECE // MORTAR SILO CAPACITY : 0,50 m³ // PRODUCTION TYPE : SINGLE ROW PRESS
  • MACHINE TOTAL WEIGHT : 7.500 KG // TOTAL MOTOR POWER : 18 KW
  • MAIN CHASSIS : 150 x 150 x 6 mm.CLOSED PROFILE // WIDTH :200 cm.// LENGTH:750 cm.// HEIGHT :250 cm
  • COLUMN SHAFTS : 80 mm.DIAMETER 4 PIECES CHROME SHAFT BEARINGS
  • HYDRAULIC PISTONS: BRONZ BEARING AND SPECIAL CUSHIONING SYSTEM IS USED
  • MORTAR CAR BOTTOM PLATE SHEETS: ST 52 A1
  • MORTAR UNITS:ST 52 A-1 QUALITY// MORTAR UNIT STABILIZER ROLLER BEARINGS: SKF OR FAG
  • ALL THE WHEELS ON THE MACHINE: HIGH CARBON CONTENT CK-45 OR 4140 SURFACE HARDENING VIA INDUCTION

LOWER VIBRATOR QUANTITY : 2 x 5,5 kw. SPECIAL MOTOR.// UPPER VIBRATOR QUANTITY: 2 x 0,75 kw VIBROMOTOR-OPTIONAL // VIBRATION COOLING CAPACITY : 22.000 Kcal. // ALL VIBRATIONS: IT GIVES A MINIMUM VIBRATION TO THE MACHINE BODY USING A SPECIAL DAMPENING SYSTEM

HYDRAULIC BLOCK UNITS: PRODUCED WITH ACCURACY ON THE FULL AUTOMATIC CNC LATHES USING SFERO MATERIALS. FOR THE CLEANING OF THE UNIT AND SURFACE COATING ARE DIFFERENT TYPES CHEMICAL MATERIALS USED

  • HYDRAULIC COOLING UNIT : FAN SYSTEM/OPTIONAL
  • HYDRAULIC PUMP: POURING TYPE HEMA
  • HYDRAULIC WORKING PRESSURE: 150 BAR HYDRAULIC UNIT ENGINE POWER : 5,5 Kw
  • HYDRAULIC OIL TANK CAPACITY: 350 LT
  • HYDRAULIC UNIT MOTORS : USED VOLT-GAMAK BRAND WITH THE ACCORDANCE OF ISO QUALITY STANDARDS.

      (11) – MANUAL PALLET CARRIER

DESIGNED TO CARRY THE PALLETS FROM THE MACHINE TO THE DRYING AREA. REDUCE EMPLOYES LOAD WITH ERGONOMIC DESIGN. PREFERRED BIG MEASURE INCH TIRE TO MOVE FAST. USED TIRE INCLUDING AIR TO MOVE EASILY.

               (12) – MG 4.2 SEMI-AUTOMATIC MORTAR SYSTEM HAYDRAULIC UNIT

MACHINE OPERATOR PLATFORM; OPERATOR OBSERVE THE MACHINE AND ALL MOVEMENTS ARE PROVIDED VIA HYDRAULIC CONTROL HANDLE AND IS EASY TO USE. MACHINE ELECTRIC PANEL; OPERATING SYSTEM EXIST OF COLLECTED POWER AND CONTROL PANELS GATHERED IN ONE UNIT. DESIGNED TO OPERATION ORDER. THERE ARE STOP BUTTONS TO INTERVENE IN CASE OF EMERGENCY. USED MATERIALS ARE SCHNEIDER AND SIEMENS BRAND. INCLUDED PROTECTION INSURANCE FOR ALL MOTORS. USED SCHNEIDER BRAND TIMER FOR TIMING COMMANDS.

             (13) – MG 4.2 SERİAL BOTTOM WEDGE FRAMED  PALLET

CONCRETE BLOCKS ARE PRESSED ON THIS EQUIPMENT.DIMENSIONS 50cm x 110cm x 4cm. PRODUCTS STACKS TO SHIPPING PALLET AFTER DRYING BY EMPLOYEE. EMPTY PALLETS GOES TO MACHINE FROM THE PLACE WHERE EMPTY PALLETS STOCKED WITH REAR ENTRY CONVEYOR AND PRESS OPERATION STARTS AGAIN. MANUFACTURED WITH HIGH QUALITY TREES WHICH IS SMOOTH AND DRY, ATTACHED TO ONE ANOTHER WITH SEA GLUE, BOTTOM AND TOP SURFACES OF THE WOOD IS CLEANED WITH PLANING PROCESS AND HUMADITY IS %20. EDGE SHEET METAL ST 52 / A1, WIDTH IS 4 cm AND THICKNESS IS 4 mm.

          (14) – DIFFERENT MODELS CONCRETE BLOCK MOULDS (ST 52)

 PAVING BLOCK MOULD MONOBLOCK : MANUFACTURED FROM SPECIAL MOULD STEEL. PRESSING LININGS ARE TO BE ACCUSTOMED IN TO THE MOULD SECTION. IS READY TO USE AFTER HARDENING WITH INDUCTION. STEEL CONSTRUCTION MOULDS : AFTER DESIGNING THE MOULDS DIMENSIONS WILL BE BROUGHT TO THE DESIRED VALUE USING WEAR RESISTANT SPECIAL SHEET METAL WITH STEEL CONSTRUCTION SYSTEM. CURBSTONE MOULD BLADES ARE READY TO USE AFTER SAWDUST REMOVAL PROCESSING FROM THE CK 45 SHEET METALS AND HARDENINGS PROCESS VIA INDUCTION.

                                                             DİĞER

 (10)- PRODUCT OUTPUT CONVEYOR (ROLLER SYSTEM)

POSITIONED TO END OF THE MACHINE. TAKES THE FULL PALLET TO THE MANUAL PALLET CARRIER. PALLETS PUSH EACH OTHER. WITH THIS CONVEYOR OPERATOR SAVE THE TIME. USING IT WITHOUT ENERGY WITH ROLLER SYSTEM ON IT. MANUAL PALLET CARRIER HELPS PALLETS TAKE FROM THE CONVEYOR TO THE DRYING AREA.

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