Description

PRICE LIST ACCORDING TO THE INSTALLATION LAYOUT

PLANT DESCRIPTION

EQUIPMENT LIST WITH PRICES, PREPARED RELATED TO THE NUMBERED INSTALLATION LAYOUT IS GIVEN BELOW. SAMPLE LAYOUT IS PREPARED AS TURNKEY PROJECT TO COMPLETE PLANT. CONTAINED EQUIPMENTS CAN BE REMOVED, REDUCED OR TO BE INCREASED.

PRODUCTION STAFF: 9 EMPLOYES (1 FOR MACHINE // 1 FOR MIXER // 3 FOR PRODUCT CARRYING CAR // 1 FOR LOADER // 3 FOR PACKAGING) DURING THE COMMISSIONING STAGE OF THE MACHINE WE PROVIDE TRAINING TO THE STAFF DETERMINED BY YOU, FREE OF CHARGE.

 MG 4.1 SEMİ-AUTOMATIC MACHINE; MACHINE IS DESIGNED WITH SEMI-AUTOMATIC OPERATING SYSTEM AND MORTAR PLANT IS ON THE GROUND. DESIGNED TO WORK 24 HOURS. WE MANUFACTURE PLANTS WITH DIFFERENT AUTOMATION SYSTEMS AND CAPACITIES. FOR FURTHER INFORMATION PLEASE CONTACT YOUR NEAREST CUSTOMER REPRESENTATIVE.

FOR A PLANT WITH THESE FEATURES THE RECOMMENDED CURING AND STOCK AREA SHOULD BE MINIMUM 2.500 m². THERE IS NO OBLIGATION FOR ROOFING. THE PREPARED CONCRETE FLOOR SHOULD BE MINIMUM 1/3 OF THE TOTAL PLANT AREA.

MG 4.1 MACHINE SHIPPING VOLUME

EXCEPT THE PALLETS 1 PIECES 40’Ft OT / 3 PIECES 40’Ft HQ CONTAINER

                      (07) – CEBRI MIXER (BOTTOM TRANSMISSION)

MIXER OPERATOR PLATFORM IS WHERE THE OPERATOR CAN OBSERVE THE MORTAR MIXING OPERATION AND CONTROL BY ELECTRIC PANEL ON IT. MORTAR ELECTRIC PANEL IS DESIGNED ACCORDING TO OPERATION ORDER FOR THE MIXTURE. WITH THIS FEATURE IT IS EASY TO USE EVEN FOR MANUAL CONTROL.

 
(08) – CONVEYOR BELT ( 6.5 mt x 0,50 mt x 10 mm ) (FIXED)

THIS EQUIPMENT TRANSFERS THE DOSAGED MATERIAL COMING FROM THE AGREGA TRANSFER BAND UNDER THE HOPPER TO THE MIXER. POSITIONED TO END OF THE AGREGA TRANSFER BAND UNDER THE HOPPER. MAIN CHASSIS IS MANUFACTURED TO THE NORMS OF ISO 9001 QUALITY USING 40 x 80 x 3mm PROFILE AND 3mm. SHEET METAL. THERE IS A SCALE THAT PREVENTS ESCAPING BACK OF THE MATERIALS ON THE BAND. THE BAND RUBBER IS MANUFACTURED WITH 4 LAYERS FROM 8 mm. ROLLS ARE 3’(ø 60mm). ROLLS STATIONS ARE PLACED EACH 90 cm. DRIVEN BY MOTOR AND REDUCER GROUP. MOTOR POWER IS 2,2 kw.

                 (09) – MG 4.1 CONCRETE BLOCK MACHINE

• VIBRATION SYSTEM/ STRIKE FORCE ADJUSTABLE/VIBRATION FORCE : 42.500 KG
• MAIN CHASSIS / CAN BE OPENED FROM ONE SIDE
• SEMI-AUTOMATIC AUTOMATION SYSTEM / SCHNEIDER – SIEMENS
• EASY HEIGHT ADJUSTMENT VIA JACK –GRILL SHAKE SYSTEM
• NUMBER OF MORTAR HOPPER : 1 PIECE // MORTAR SILO CAPACITY : 0,7 m³ // PRODUCTION TYPE : SINGLE ROW PRESS
• MACHINE TOTAL WEIGHT : 8.500 KG // TOTAL MOTOR POWER : 35 KW
• MAIN CHASSIS : 150 x 200 x 6 mm.CLOSED PROFILE // WIDTH :200 cm.// LENGTH:650 cm.// HEIGHT :250 cm
• COLUMN SHAFTS : 80 mm.DIAMETER 4 PIECES CHROME SHAFT BEARINGS
• HYDRAULIC PISTONS: BRONZ BEARING AND SPECIAL CUSHIONING SYSTEM IS USED

LOWER VIBRATOR QUANTITY : 4 x 5,5 kw. SPECIAL MOTOR.// UPPER VIBRATOR QUANTITY: 2 x 0,75 kw VIBROMOTOR-OPTIONAL // VIBRATION COOLING CAPACITY : 22.000 Kcal. // ALL VIBRATIONS: IT GIVES A MINIMUM VIBRATION TO THE MACHINE BODY USING A SPECIAL DAMPENING SYSTEM.

HYDRAULIC BLOCK UNITS: PRODUCED WITH ACCURACY ON THE FULL AUTOMATIC CNC LATHES USING SFERO MATERIALS. FOR THE CLEANING OF THE UNIT AND SURFACE COATING ARE DIFFERENT TYPES CHEMICAL MATERIALS USED.
HYDRAULIC COOLING UNIT : FAN SYSTEM/OPTIONAL HYDRAULIC PUMP: POURING TYPE HEMA HYDRAULIC WORKING PRESSURE: 150 BAR HYDRAULIC UNIT ENGINE POWER : 11 Kw HYDRAULIC OIL TANK CAPACITY: 350 LT

                      (11) – MANUAL PALLET CARRIER

DESIGNED TO CARRY THE PALLETS FROM THE MACHINE TO THE DRYING AREA. REDUCE EMPLOYES LOAD WITH ERGONOMIC DESIGN. PREFERRED BIG MEASURE INCH TIRE TO MOVE FAST. USED TIRE INCLUDING AIR TO MOVE EASILY.

                   (12) – MG4.1 CONCRETE BLOCK MACHINE SYSTEM ELECTRIC / HYDRAULIC UNIT

MACHINE OPERATOR PLATFORM; OPERATOR OBSERVE THE MACHINE AND ALL MOVEMENTS ARE PROVIDED VIA HYDRAULIC CONTROL HANDLE AND IS EASY TO USE. MACHINE ELECTRIC PANEL; OPERATING SYSTEM EXIST OF COLLECTED POWER AND CONTROL PANELS GATHERED IN ONE UNIT. DESIGNED TO OPERATION ORDER. THERE ARE STOP BUTTONS TO INTERVENE IN CASE OF EMERGENCY. USED MATERIALS ARE SCHNEIDER AND SIEMENS BRAND. INCLUDED PROTECTION INSURANCE FOR ALL MOTORS. USED SCHNEIDER BRAND TIMER FOR TIMING COMMANDS.

                    (13) – 4 SERIAL / BOTTOM WEDGE PALLET

CONCRETE BLOCKS ARE PRESSED ON THIS EQUIPMENT. DIMENSIONS 95cm x 95cm x 4cm. PRODUCTS STACKS TO SHIPPING PALLET AFTER DRYING BY EMPLOYEE. EMPTY PALLETS GOES TO MACHINE FROM THE PLACE WHERE EMPTY PALLETS STOCKED WITH REAR ENTRY CONVEYOR AND PRESS OPERATION STARTS AGAIN. MANUFACTURED WITH HIGH QUALITY TREES WHICH IS SMOOTH AND DRY, ATTACHED TO ONE ANOTHER WITH SEA GLUE, BOTTOM AND TOP SURFACES OF THE WOOD IS CLEANED WITH PLANING PROCESS AND HUMADITY IS %20. EDGE SHEET METAL ST 52 / A1, WIDTH IS 4 cm AND THICKNESS IS 4 mm.

             (14) – DIFFERENT TYPES CONCRETE BRICK MOULDS ( ST 52 )

PAVING BLOCK MOULD MONOBLOCK: MANUFACTURED FROM SPECIAL MOULD STEEL. PRESSING LININGS ARE TO BE ACCUSTOMED IN TO THE MOULD SECTION. IS READY TO USE AFTER HARDENING WITH INDUCTION. STEEL CONSTRUCTION MOULDS: AFTER DESIGNING THE MOULDS DIMENSIONS WILL BE BROUGHT TO THE DESIRED VALUE USING WEAR RESISTANT SPECIAL SHEET METAL WITH STEEL CONSTRUCTION SYSTEM. CURBSTONE MOULD BLADES ARE READY TO USE AFTER SAWDUST REMOVAL PROCESSING FROM THE CK 45 SHEET METALS AND HARDENINGS PROCESS VIA INDUCTION

                         OTHER

               (10) –  PRODUCT OUTPUT CONVEYOR (ROLLER SYSTEM)

POSITIONED TO END OF THE MACHINE. TAKES THE FULL PALLET TO THE MANUAL PALLET CARRIER. PALLETS PUSH EACH OTHER. WITH THIS CONVEYOR OPERATOR SAVE THE TIME. USING IT WITHOUT ENERGY WITH ROLLER SYSTEM ON IT. MANUAL PALLET CARRIER HELPS PALLETS TAKE FROM THE CONVEYOR TO THE DRYING AREA.